Industrial storage tanks, which hold everything from petroleum products and chemicals to grain and water, are vital assets for numerous industries. Maintaining and repairing these massive structures, particularly their floor and foundation, presents a significant logistical challenge.Â
The traditional methods for floor replacement often involve extensive and costly dismantling or complex, slow operations. This is where the modern tank jacking system offers a superior solution.Â
Utilizing powerful, synchronized hydraulic jacks, a tank jacking system provides a safe, precise, and highly efficient means of lifting a large storage tank uniformly off its foundation, allowing for necessary repairs or replacements without the need for deconstruction. This innovation transforms what was once a disruptive project into a streamlined operation.
Expedited Floor and Foundation Repair
The primary benefit of employing a tank jacking system is the dramatic reduction in project duration, especially when replacing an aging tank floor or performing foundation work.Â
Instead of spending weeks on complex rigging and internal structural support, a hydraulic tank jacking system can lift the entire shell of the tank in a matter of hours or days.Â
Once elevated, repair crews gain unobstructed access to the tank bottom and the underlying ring wall or foundation. This rapid accessibility not only speeds up the replacement of corroded plates but also significantly minimizes the time an asset is out of service, maximizing operational uptime.
Enhanced Safety and Precision
Safety is paramount in heavy industrial work, and the tank jacking system is designed with this in mind. Modern systems use advanced controls to ensure that all lifting points operate in perfect synchronization.Â
This simultaneous, controlled lift minimizes stress on the tank shell and structure, virtually eliminating the risk of structural distortion or damage that can occur with uneven lifting.Â
The precise control offered by the tank jacking system allows operators to maintain a safe, uniform gap between the tank bottom and the foundation, ensuring worker safety and structural integrity throughout the repair process.
Cost Savings Over Traditional Methods
While the initial investment in mobilizing a specialized tank jacking system exists, the overall project costs are often significantly lower than conventional methods.Â
Avoiding the extensive labor and engineering required for disassembling and reassembling the tank shell saves substantially on labor hours.Â
Furthermore, the reduced downtime directly translates to lower revenue losses for the operator. The combination of faster project completion and reduced labor complexity offers a compelling economic case for using a hydraulic tank jacking system.
Foundation Upgrade Capabilities
The benefits of the tank jacking system extend beyond simple floor repairs. Lifting the entire tank shell provides a unique opportunity to upgrade or completely replace the foundation beneath it.Â
Whether the need is to install a new concrete ring wall, implement improved cathodic protection systems, or mitigate soil settlement issues, having the shell fully elevated allows construction teams to perform extensive civil engineering work unhindered.Â
This enables organizations to proactively enhance the long-term reliability and stability of their storage assets.
Versatility Across Tank Sizes and Industries
A well-engineered tank jacking system is remarkably scalable and versatile. It can be adapted to lift tanks of widely varying dimensions and capacities, from smaller processing vessels to vast crude oil storage tanks at major terminals.Â
This universality makes the technology valuable across diverse sectors, including oil and gas, petrochemicals, water treatment, power generation, and bulk storage facilities.Â
The ability of the tank jacking system to handle these different sizes confirms its place as an essential tool in industrial asset maintenance.
